KLX Service Specs & Torque Settings
Coolant
Valve Clearance (Cold)
Spark Plug
Ignition Timing
Carburetor
Engine Oil
Tire Pressure (Cold)
Drive Chain
Rear Suspension
Front Suspension
Cooling System... Water Pump Impeller Nut - 69 in-lbs Coolant Drain Plug - 18ft lbs Thermostat Housing Cap Bolts - 87 in-lbs Elbow (Water Pipe) Mounting Bolts - 87 in-lbs Thermo. Fan Switch - 78 in-lbs Water Temp. Sensor - 78 in-lbs Engine Top End... Cylinder Head Cover Bolts - 69 in-lbs Camshaft Cap Bolts - 8.5 ft-lbs Cam Sprocket Bolts - 8.5 ft-lbs (Apply non perm locktite) Cylinder Head Bolts (6mm) 8.5 ft-lbs Cyl. Head Allen Bolts (First Torque = 11 ft-lbs, final =34) Cam Chain Guide Mounting Bolt - 18 ft-lbs Cam Chain Guide Bracket Bolt - 87 in-lbs Carb Holder Mounting Bolt - 8.5 ft-lbs Cam Chain Tensioner Mounting Bolts - 87 in-lbs Cam Chain Sub Tensioner Bolt 11 ft-lbs Inspection Cap - 22 in-lbs Rotor Cap - 22 in-lbs Engine Right/Left Side... Oil Drain Plug - 11 ft-lbs Clutch Hub Nut - 58 ft-lbs Clutch Spring Bolts - 29 in-lbs Shift Drum Cam Allen Bolt - 8.5 ft-lbs Return Spring Pin - 22 ft-lbs Primary Gear Nut - 72 ft-lbs Magneto Flywheel Bolt (12mm - 87 ft-lbs, 10mm 65 ft-lbs) Kick Ratchet Guide Bolt - 87 in-lbs Ext. Shift Mech. Cover bolts and nut - 87 in-lbs Ext Shift Mech. cover screw - 48 in-lbs Position Lever Nut - 87 in-lbs Exhaust Pipe Holder Nuts - 18lbs Clutch Cover Bolts - 87 in-lbs Clutch Cable Mounting Bolts - 87 in-lbs Right Engine Cover Bolts - 87 in-lbs Magneto Cover Bolts - 87 in-lbs Engine Lubrication System... Oil Drain Plug - 11 ft-lbs Oil Pressure Relief Valve - 11 ft-lbs use non perm locktite Oil Pipe Banjo Bolts =(8=87 in-lbs, 10=14.5 ft-lbs) Oil Pump Mounting Screws - 48 in-lbs Engine Removal/Installation... Swing Arm Pivot Shaft Nut - 65 ft-lbs Eng. Mounting Nuts - 33 ft-lbs Cyl. Head Bracket Bolts (8=22 ft-lbs, 10=33 - ft-lbs) Crankshaft/Tranny... Shift Drum Bearing Retaining Bolts - 87 in-lbs Crankcase bolts - 87 in-lbs and 11 ft-lbs |
Wheels... Front Axle Nut - 65 ft-lbs Front Axle Clamp Bolts - 87 in-lbs Rear Axle Nut - 72 ft-lbs Spoke nipples - not less than 13 in-lbs Final Drive... Rear Sprocket nuts - 22 ft-lbs Swing Arm Pivot Shaft Nut - 65 ft-lbs Tie-Rod Upper Mounting Nut - 60 ft-lbs Rear Axel Nut - 72 ft-lbs Brakes... Hose Banjo Bolts - 18 ft-lbs Front reservoir Cap Screws - 13 in-lbs Brake Lever Pivot Locknut - 52 in-lbs Front Master Cyl Clamp Bolts - 78 in-lbs Caliper Bleed Valves - 69 in-lbs Front Brake Disc Mounting Bolts - 87 in-lbs Rear Brake Disc Mounting Bolts - 16.5 ft-lbs Caliper Mounting Bolts - 18 ft-lbs Rear Brake Push Rod Locknut - 12.7 ft-lbs Brake Pad Bolts - 13 ft-lbs Suspension... Front Top Plug - 22 ft-lbs Front Fork Upper Clamp Bolts - 14.5 ft-lbs Front Fork Lower Clamp Bolts – 18 ft-lbs Push Rod Nut - 11 ft-lbs Front Fork Cyl. Valve - 40 ft-lbs (Use non perm Locktite) Rear Shock upper/lower Mounting nut/bolt - 29 ft-lbs Swing Arm Pivot Shaft Nut - 65 ft-lbs Rocker Arm Pivot Nut - 10 ft-lbs Tie-Rod Mounting Nuts upper/lower - 8.3 ft-lbs Steering... Handlebar Clamp Bolts - 18 ft-lbs Steering Stem Head Nut - 33 ft-lbs Front Fork Upper Clamp Bolts - 14.5 ft-lbs Front Fork Lower Clamp Bolts - 18 ft-lbs Steering Stem Locknut - 35 in-lbs Electrical System... Spark Plug - 10 ft-lbs Magneto Flywheel Bolt - 87 ft-lbs Stator Coil Mounting Bolts - 52 in-lbs Pickup Coil Mounting Screws - 22 in-lbs Unlisted items... 5mm => 30~43 in-lbs 6mm => 52~69 in-lbs 8mm => 10~13.5 ft-lbs 10mm => 19~25 ft-lbs 12mm => 33~45 ft-lbs 14mm => 54~72 ft-lbs 16mm => 83~115 ft-lbs 18mm => 125~165 ft-lbs 20mm => 165~240 ft-lbs |